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Air-Lock High-Temp Industrial Dust Ash Discharge Valve

Ash Discharge Valve, also known as Ash Unloading Valve or Electric Air Lock Valve, is a key equipment in industrial dust removal systems, mainly used for controlling the discharge and conveying of dust and granular materials. This equipment adopts the principle of mechanical seal structure, and realizes the safe discharge of dust through automatic or manual control. It is widely used in industrial fields such as environmental protection, mining, metallurgy, chemical industry, and grain processing.
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Product Overview


The Air Lock High-Temp Industrial Dust Ash Discharge Valve is a core component engineered for industrial dust control systems, designed to continuously and efficiently discharge high-temperature dust, ash, and granular materials while maintaining airtight sealing. As a critical link in dust removal workflows, this valve prevents air leakage and ensures stable negative pressure operation of dust collectors, making it indispensable for high-temperature industrial environments. Developed by Botou Xintian Environmental Protection Equipment Co., Ltd.—a professional manufacturer with ISO9001 certification—the valve integrates robust construction, precision manufacturing, and adaptive design to meet the rigorous demands of users in heavy industry. Whether paired with cyclone dust collectors, bag filters, or electrostatic precipitators, the High-Temperature Industrial Ash Discharge Valve for Dust Control delivers consistent performance, reducing downtime and optimizing production efficiency.


Air-Lock High-Temp Industrial Dust Ash Discharge Valve


Core Competitive Advantages


Superior High-Temp Resistance

Crafted from high-grade carbon steel or 304/316 stainless steel subjected to annealing and aging treatment, the valve withstands operating temperatures ranging from 200℃ to 800℃. The material’s thermal stability prevents deformation or cracking under extreme heat, ensuring long-term reliability in cement kilns, steel mills, and incineration plants.


Robust Sealing & Dust Retention

Equipped with precision-machined rotor blades and a tight-fitting housing, the valve achieves excellent airtightness. This design minimizes air infiltration, maintains system negative pressure, and prevents secondary dust emission—addressing a key pain point for industrial clients seeking compliance with environmental regulations.


Heavy-Duty Structural Design

Adopting robot welding technology and reinforced base structures (referenced from the company’s 3D flexible welding platform), the valve exhibits exceptional load-bearing capacity and impact resistance. The seamless welding joints and thickened housing extend service life, reducing maintenance frequency and total cost of ownership (TCO) for  users.


Low-Maintenance & Energy-Efficient

The valve’s simplified internal structure reduces friction between moving parts. Combined with rust-proof lubrication treatment on key components, it operates with low noise and minimal wear, requiring only periodic inspections. Its energy-saving design aligns with industrial sustainability goals, lowering operational costs for long-term use.


Key Technical Specifications



Specification

Parameter

Operating Temperature Range

200℃ - 800℃

Working Pressure

-0.06MPa to 0.1MPa

Material Options

Carbon Steel Q235B, Stainless Steel 304/316

Inlet/Outlet Diameter

100mm - 600mm (Customizable)

Rotor Speed

10r/min - 30r/min

Rated Handling Capacity

5m³/h - 50m³/h

Drive Mode

Electric Motor (0.55kW - 3.0kW)

Sealing Grade

IP65

Weight

50kg - 350kg (Based on Size)



Application Scenarios


Cement Industry

Ideal for High-Temp Dust Ash Discharge for Cement Kilns and clinker coolers, the valve efficiently handles abrasive cement dust and slag, ensuring continuous production without air leakage.

Metallurgical Industry

Used in steelmaking blast furnaces, sintering machines, and non-ferrous metal smelters, it discharges high-temperature metal oxides and dust, adapting to harsh, vibration-prone environments.

Power Generation Industry

Suitable for coal-fired power plants’ boiler dust removal systems, the valve discharges fly ash from electrostatic precipitators, maintaining stable boiler operation and reducing energy loss.

Chemical Industry

Applied in chemical reactors, incinerators, and drying equipment, it safely handles high-temperature chemical dust and by-products, complying with strict industrial safety standards.


Customization Service


Dimension Customization

Tailor inlet/outlet diameter (100mm - 1000mm), length, and installation flange size to match existing dust control systems, supported by the company’s 4000㎡ manufacturing facility and flexible production lines.

Material Customization

Select from heat-resistant alloys, corrosion-resistant stainless steel, or wear-resistant ceramics based on material characteristics (abrasiveness, corrosiveness) and operating temperature.

Connection & Drive Customization

Choose between flange, thread, or quick-connect interfaces; opt for electric, pneumatic, or hydraulic drive modes to fit specific workflow requirements.

Working Condition Adaptation

The professional engineering team customizes sealing structures, rotor designs, and thermal insulation layers for extreme conditions (ultra-high temperature, high humidity, or explosive dust environments).


Why Choose Us


ISO9001-Certified Quality: Our quality management system ensures consistent product performance, meeting international industrial standards.

Professional R&D Team: Specialized in intelligent welding equipment and dust control solutions, we continuously optimize valve design for high-temperature applications.

Advanced Manufacturing Capacity: Equipped with state-of-the-art processing equipment and robot welding workstations, we guarantee precision and durability.

Comprehensive After-Sales Support: Provide technical consultation, on-site installation guidance, and 12-month warranty service via phone, WhatsApp, and email.

Efficient Logistics Network: Located in Siying Industrial Zone, Botou City, we leverage convenient transportation to deliver products quickly to domestic and global clients.


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 Telephone: +86-187-1379-6222
 WhatsApp: +8613785726449
 Phone: +86-317-8301268
 Email: btxthb@china-xintian.cn
 Address: Siying Development Zone, Botou City, Hebei Province, CHINA 061000
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